Here are the primary elements to consider:
Product Value
Typically, low-value items have higher MOQs. For instance, a company may require promotional caps with a printed logo. The primary expense in manufacturing these caps is configuring the equipment and testing colours and logo placement. This cost remains consistent whether the order is for 200 or 200,000 caps. Smaller orders result in a substantial increase in the price per cap.
Conversely, higher-value items, such as premium packaging materials for products like jewellery, wine, or homewares, have a higher material cost and more labour-intensive production process. Consequently, fixed costs make up a smaller portion of the overall cost, making smaller quantities more viable.
Product Specifications
A simple cap design with a single colour and logo is relatively easy and inexpensive to set up. However, if a client specifies an exact colour, precise logo placement, and a specific finish on the cap, setup costs and quality control become more complex and costly.
Order Uniformity
The factory must account for variations in product size, colour, and design. An order of 20,000 items may include ten different sizes or designs, each in eight distinct colours. This translates to 250 units of 40 unique items, necessitating additional setup and quality control.
Factory Size
A factory’s production capacity significantly impacts MOQ. While a factory capable of producing 2,000 caps per hour might find an order of 100,000 caps worthwhile, a larger factory with a 20,000 cap per hour capacity may not consider it an efficient use of resources.